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The Daily Insight

How much does it cost to replace a flame sensor

Author

John Parsons

Updated on April 16, 2026

It stops your furnace from letting off large amounts of natural gas if it’s not working properly. If the sensor is bad, it won’t be able to sense heat and will turn the furnace off. The average cost to repair or replace a flame sensor is between $75–$200.

How much does it cost to replace a flame sensor on a furnace?

You can expect to pay between $350 and $500 for a new flame sensor if you call a furnace repair company.

How do I know if my flame sensor is bad?

  1. Switch off the power to your furnace.
  2. Close the gas valve.
  3. Take out the mounting screw.
  4. Carefully pull out the sensor.
  5. Inspect the sensor: if the insulation is intact but appears sooty, burnt or slightly corroded, it might only require cleaning.

How much does it cost to fix a flame sensor?

If they are part of a routine maintenance service, they will cost about $200. Similarly, flame sensors often become too dirty and malfunction, but these sensors can be fixed with a thorough cleaning. However, if it’s too far gone and you must replace the flame sensor, it will cost you anywhere from $80 – $250.

How long do flame sensors last?

Flame sensor lifespan If you’ve just replaced the sensor or had a new furnace installed, you can expect the flame sensor to last for about five years. The average lifespan of a furnace is 15 to 30 years, so you can anticipate a flame sensor replacement once or twice over the course of your homeownership.

When should I replace my flame sensor?

  1. The furnace lights but then shuts down after a few seconds (short cycles)
  2. The porcelain on the flame sensor is cracked.
  3. The flame sensor is sooty or corroded.

What causes a gas furnace to kick on and off?

So, if your furnace keeps turning off and on too quickly, your thermostat might be malfunctioning or broken. There are several things that could be causing your thermostat to not work properly. The wiring could be old and need replacing, it might need new batteries, or it could be the location of your thermostat.

What does a flame sensor do on a furnace?

A flame sensor is a crucial safety component on your gas heating system. During the ignition cycle, your gas furnace goes through a process where a spark or a hot surface ignitor will actually ignite the gas. As the gas is ignited, the flame sensor creates a current of electricity.

Is flame sensor same as thermocouple?

People tend to use the terms “flame sensor” and “thermocouple” interchangeably. In truth, while they basically perform the same job, they’re not the same thing. If your furnace uses an electronic controller, it’s got a flame sensor. Thermocouples are used on standing pilot furnaces that have pilot lights.

How often should you clean furnace flame sensor?

We usually advise that you schedule furnace maintenance every 1-2 years (ideally once a year) and duct cleaning at intervals of 3 to 5 years for a smooth-running system and excellent indoor air quality. That’s the minimum.

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Can you bypass the flame sensor on a furnace?

You won’t find steps to bypass the flame sensor anywhere. … In theory, this might work, and you would get the furnace running by somehow bypassing the flame sensor. Attempting to bypass the flame sensor is not a good idea, even if it were possible. The flame sensor is an important safety feature on your furnace.

What is a furnace flame sensor made of?

A flame sensor is nothing more than a stainless steel rod partially encased in porcelain. By itself, it does nothing. There are no moving parts, no switches. When attached to a control module, the module sends out an A/C voltage to the sensor.

Why does my furnace run every 5 minutes?

A dirty filter can cause the furnace to overheat. Short cycle time: 2-5 minutes. … If the furnace gets too hot, the switch shuts down the furnace. A dirty filter prevents a flow of fresh, cool air into the furnace to be heated and dispersed.

How long should a furnace run daily?

Energy Savings Most systems should run about 2-3 cycles per hour. How long should the furnace or AC run in a given cycle? Typically 10-15 minutes in mild weather. The closer you get to the max design temperature in heating (0 Degrees) or cooling (90 Degrees) the longer the run cycle will be.

Why does my furnace come on for a few seconds?

The top causes to blame when a furnace kicks on and off are: Air filter needs changed. Thermostat batteries need replaced. Blower motor malfunctions.

Why is my gas furnace not lighting?

The pilot light or ignition sensor is usually the most common issue when your furnace will not ignite. … Then, remove the front panel to find the ignitor or ignition sensor. This is typically located near the burners. If the sensor or ignitor is dirty, it will need to be cleaned.

Why is my furnace not staying lit?

Probably the most common issue when dealing with a furnace that will not stay lit or ignite consistently is a dirty flame sensor. The flame sensor acts as a communication vehicle with the circuit board and tells it when a flame is lit inside the furnace.

Do all gas furnaces have a flame sensor?

Not all furnaces have a flame sensor, but if your furnace has one, it will be mounted close to the burner with the metal rod positioned in the flame. Flame sensors vary in size (2 to 4 inches) and shape (see examples below).

Where is the flame sensor on a Tempstar furnace?

The burner assembly houses the flame sensor. It’s a thin, bent, metallic rod that sits in front of the flame stream inside the furnace.

What does it mean when your pilot light won't stay lit?

If your pilot light won’t stay alight, it might be the thermocouple. Sometimes dust buildup collects on the thermocouple and blocks the sensor. Try cleaning the thermocouple and then relighting the pilot light. If it continues to go out, the thermocouple might need to be replaced.

How do I know if my furnace gas valve is bad?

If 24 volts is coming from the board to the gas valve terminals and you don’t hear that little clicking noise the internal valve makes, you could have a bad gas valve. To double-check, take the leads off to the gas valve and check there.

What if my furnace doesn't have a flame sensor?

The flame sensor tells your furnace that the gas is lit. Without this device, your furnace would simply continue to allow gas to flow into your home, even when the pilot light was out. Flame sensors can go bad and occasionally need to be replaced.

Why is my flame sensor not working?

A flame sensor failure is pretty common due to buildup of materials and particles in the confined area of the furnace. To clean the flame sensor, start by making sure your furnace is off—it can be turned off using the switch on the unit or by cutting the power source at the breaker box.

Is a flame sensor and igniter the same?

The flame sensor is able to detect the heat caused by combustion. When it does, it sends the signal to stop powering the hot surface igniter. If, on the other hand, a certain period of time elapses in which the flame sensor cannot detect a flame, it will automatically shut off the gas valve.

Why does my furnace turn off after a few minutes?

Low airflow When the exchanger heats up to the maximum temperature, the furnace shuts off after a few minutes. … The furnace won’t be able to pull fresh air into the blower if the air filters are clogged with dust, pet hair, and other debris. You should also make sure to open all of your air supply vents.

How often should furnace be serviced?

A gas furnace should be serviced at least once a year, preferably, though, in both the spring and the fall. Annual maintenance, including a thorough examination and cleaning of the parts that commonly malfunction, like the air filter, the fan, the pilot light, and the heat exchanger, can usually prevent these problems.

Can you clean a furnace ignitor?

If your furnace has a spark ignitor and it’s working haphazardly, it too could be covered with soot, and a blast of compressed air may be enough to clean it. Compressed air can also clean a blocked pilot tube that is causing the pilot flame to burn weakly or not at all.

Do you have to clean a gas furnace?

To maintain your gas furnace and keep it running efficiently, we recommend annual servicing from a trained HVAC professional. At a minimum it should be cleaned at the beginning of each heating season, but repeating mid-year will help keep your gas furnace in peak condition and help prevent future problems.